洁净车间的照明如何规划和设计

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洁净车间的照明如何规划和设计

医药洁净厂房是制药企业为了适应WHO(世界卫生组织)关于国际贸易中药品质量监证体制的要求和国家对药品生产企业实行GMP认证而建的洁净室。

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所谓GMP就是药品的生产质量与管理规范即对药品生产的全过程进行质量监控和管理。GMP认证包括软件和硬件两部分,软件是指先进可靠的生产工艺、严格的管理制度和质量监控;硬件是指合格的生产环境、厂房、设备等,其中洁净厂房的照明设计是必不可少的。制药企业的洁净厂房在工程上的研究和实施最早是从上世纪70年代后期开始的。从80年代到今天,我国药企逐步建立起一套比较完整的GMP法规和实施指南、设计规范等指导性文件,洁净厂房的建设在医药行业中得到了很快发展。在新建和改建的厂房中,洁净技术得到了广泛应用,加之合资企业的形成不但有了新的产品和设备、也带来了建设洁净厂房及空气净化技术应用方面的新技术、新经验,使我国洁净技术在医药行业中的应用达到了新水平,洁净厂房中的照明设计更完善、更合理。下面具体讨论一下洁净厂房的照明设计。

洁净厂房照明的特点

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 洁净厂房的照明形式和光源

洁净厂房均为密闭的整体,厂房的面积都比较大。即使洁净厂房内的周边可以看到自然光,但也只局限于其周围的观光走廊等洁净度要求不高的地方,操作岗位仍依靠人工照明。国外较多地采用无窗厂房,因无窗厂房有利于保证室内生产要求的空气洁净度,又能保持洁净室内稳定的温湿度和照明度。但从人的生理、心理及卫生学上考虑,在设计密闭无窗厂房时应在某些部位开设些外窗,使工人在视觉上与大自然相通,减少工人心理上的压抑感,有利于提高工作效率。

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洁净厂房的照明形式和光源

洁净厂房内有较多的电子设备是单向负荷,存在不平衡电流,而且环境中有洁净荧光灯、晶体管、数据处理以及其他非线性负荷存在,所以配电线路一般均采用TN2S或TN2C2S带保护接地线的接地系统,安全性比较好。对供电有特殊要求的用电设备宜设置不间断电源(UPS)供电(对供电有特殊要求的用电设备是指采用备用电源自动投入方式或柴油发电机应急自动启动方式仍不能满足要求者;计算机实时控制系统和通信网络监控等)。照明光源一般均采用高效的洁净荧光灯,因为荧光灯的发光效率是白炽灯的3~5倍,发热量小,有利于节能,光色可选。但有些洁净室层高较高,采用荧光灯照明很难达到设计的照度值,或某些工艺为了避免荧光灯的干扰,也可采用其他光色好、光效更高的光源。

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洁净厂房的照度标准

在无窗的洁净区工作时,人的生理和心理上会产生一种沉闷关闭的感觉。照明设计时应使室内空间尽量开阔些,对空间的照度要求应高些。鉴于我国当前的经济发展水平、电力供应情况,并考虑到人的生理和心理上的因素,在无窗的洁净区工作面上的最低照度值应不低于3001x;洁净厂房的走廊、休息室,考虑到与生产车间的明暗适应问题,其照度值不低于2001x。虽然国外洁净车间的照度标准都比较高约为800~10001x,但根据净化荧光灯的主观评价和工人生理指标的测试,300~5001x时工作效率达到最大值,而大于10001x时工作效率却有所下降。照度的提高不仅增加运行费用,也增加检修灯管的频率,浪费电能。综合考虑,选择合适的照度与灯具数量对洁净厂房的照明至关重要。

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凯文 刘

朗卓创始人,总经理
结构设计专家。
15年以上行业经验,12年以上供应链整合经验。

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